CASE STUDIES

Greater efficiency is the driver for change at BAE Systems
The Client:

Increases in the production rate of the Lockheed Martin F-35 Lightning II single-seat, single-engine, stealth multirole fighter aircraft at BAE Systems Samlesbury has resulted in significant investment in the F-35 Machining Facility, a state-of-the-art machining capability where parts for the aft fuselage and vertical and horizontal tails are machined. The facility represents £150 million pounds worth of investment, in support of the F-35 programme and the increasing production rate, demand and growth in capability has in turn placed greater emphasis on tool pre-setting to keep these machines running efficiently.

It was here that Operations Manager for Machining at BAE Systems, Gareth O’Beirne, turned to System Store Solutions for their assistance.

The Project:

“The cutter pre-set area is key to our operational efficiency; we have to keep the machines fed with cutting tools, so we needed an efficient and effective solution. We looked at it with a Formula One pit stop mentality where cutting tools come in and are turned around very quickly, therefore the working area, which covers the size of a swimming pool, had to be organised in such a way that we could achieve a high level of efficiency.”

System Store Solutions was given a blank sheet of paper to come up with a design solution that met BAE Systems’ requirements, using their experience and workshop knowledge. The end solution has resulted in the operators having everything to hand, with individual operator stations for tool assembly, storage for the KanBan system and general racking for tooling.

“What we have now is a highly efficient, ergonomic, working environment that meets our requirement to enable the machining facility to meet its production targets,” says Gareth O’Beirne.

System Store Solutions works across many industry sectors and it is this experience that enables it to create better and more efficient working environments for its customers.

“The opportunity to work with BAE Systems on this project, and others, is down to the quality of product that we supply and the knowledge that we have of storage and workshop layouts to deliver the most effective solution for customers,” says David Price, Managing Director, System Store Solutions.